a b c d e f g h j k l m contacts tools dimensions in inches (millimeters) and are subject to change without notice. ? 2009 glenair, inc. cage code 06324 printed in u.s.a. glenair, inc. ? 1211 air way ? glendale, ca 91201-2497 ? 818-247-6000 ? fax 818-500-9912 www.glenair.com a-2 e-mail: sales@glenair.com #23 pin contact #23 socket contact standard size #23 contacts accept #22 to #28 awg wire. choose "small bore" versions for #26 to #30 awg wire. for thermocouple applications, specify alumel or chromel contacts. contacts are bulk packaged. terminate with standard m22520 crimper with special positioner. size #23 crimp contacts contact type wire size material part number ? a color band tool code in. mm. pin #22 C #28 becu 809-001 .0335-.0355 0.851-0.902 none a, c pin #26 C #30 becu 809-042 .0229-.0245 0.582-0.622 blue a, d pin #22 C #28 alumel 809-065A .0335-.0355 0.851-0.902 none a, c pin #22 C #28 chromel 809-065c .0335-.0355 0.851-0.902 none a, c socket #22 C #28 becu 809-002 .0335-.0355 0.851-0.902 none a, c socket #26 C #30 becu 809-043 .0229-.0245 0.582-0.622 blue a, d socket #22 C #28 a lumel 809-066a .0335-.0355 0.851-0.902 none a, c socket #22 C #28 chr omel 809-066c .0335-.0355 0.851-0.902 none a, c ? .0275 (0.699) .0265 (0.673) spherical radius .015 (0.38) max flat .289 (7.34) .283 (7.19) .034 (0.86) .029 (0.74) .165 (4.19) .160 (4.06) ? a ? .048 (1.22) .044 (1.12) ? .056 (1.42) max color band ? a ? .048 (1.22) .044 (1.12) .440 (11.18) max color band hood ? .053 (1.35) max .275 (6.99) .265 (6.73) .031 (0.79) .025 (0.64) .055 (1.40) max #23 pin contact crimp tensile strength values are in pounds and are minimums. wire gage silver or tin coated copper wire nickel coated copper wire #22 12 8 #24 8 6 #26 5 3 #28 3 2 #30 1.5 1.5 material and finish beryllium copper alloy per astm b196 or b197, 50 microinches gold plated per astm b488 type 3 code c class 1,27 over nickel plate per qq-n-290 class 2, 50-100 microinches. thermocouple contacts: alumel or chromel alloy, unplated, per ansi 96.1 socket contact hood: stainless steel, passivated per ams-qq-p-35. speci cations current rating: 5 amps maximum voltage drop (at 5 amps and 25 c): 70 millivolts maximum temperature range: -65 to + 200 c socket contact minimum separation force: 0.5 ounces crimp tools and insertion/removal tools crimper: 809-015 positioner: 809-005 (standard). use p/n 809-057 for small bore contacts 809-065 and 809-066 standard insertion/removal tool: 809-088 #23 socket contact series 80 ?mighty mouse? contacts and tools size #23 crimp contacts rev. 03-feb-2009
a b c d e f g h j k l m contacts tools dimensions in inches (millimeters) and are subject to change without notice. ? 2009 glenair, inc. cage code 06324 printed in u.s.a. glenair, inc. ? 1211 air way ? glendale, ca 91201-2497 ? 818-247-6000 ? fax 818-500-9912 www.glenair.com a-3 e-mail: sales@glenair.com how to terminate, install and remove size #23 contacts 2 strip wire. remove wire insulation, taking care to avoid nicking or cutting wire strands. strip wire to length shown. 3 insert wire into contact. the wire should be visible in the inspection hole. 5 inspect crimped contact . wire should be fully inserted and the crimp should be uniform in appearance. 1 set up crimp tool . install proper positioner into crimp tool. the label on the positioner shows the proper tool setting for each wire size. turn the adjustment wheel to the correct setting. crimp tool adjustment wheel positioner 6 install contact into connector . push the contact through the rear grommet until the contact locks into place. this can usually be done by hand without the need for a tool. if the wire gage is #26 or smaller, a tool is helpful. there are two techniques for installing contacts with a tool. one method is to push the contact in by hand, then use the tool to nish the insertion. the other method is to position the insertion tip against the contact shoulder, then insert the contact. use insertion/extraction tool 809-088 to install contacts. slide the wire into the groove on the blue end of the tool. slide the tool tip up the contact until it touches the contact shoulder. use care to avoid damaging the connector. 7 contact extraction. use tool 809-088. the white end is used for contact extraction. first, push the wire into the groove of the metal tip. slide the tip of the tool into the connector. push the tool into the connector cavity until the tip bottoms in the connector. avoid wiggling or rocking the tip. this may damage the cavity. a straight push is best. pinch the wire between your nger and the white plastic grip and slide the tool and contact out of the connector. wire insulation diameter greater than 0.045 inches (1.14mm) is too large to work properly with the extraction tool. connector damage is possible. .145/.155 (3.68/3.94) inspection hole 1 2 3 4 insert contact into crimp tool as shown. make sure that the contact is fully inserted into the tool. squeeze handle completely. the ratchet mechanism will not allow a partial crimp. release handle and remove contact. 4 5 rubber grommet retainer tine insertion?extraction tool 809-088 rubber grommet 6 7 insertion tip blue end extraction tip white end contact retainer clip 4 series 80 ?mighty mouse? contacts and tools size #23 crimp contact instructions rev. 03-feb-2009
a b c d e f g h j k l m contacts tools dimensions in inches (millimeters) and are subject to change without notice. ? 2009 glenair, inc. cage code 06324 printed in u.s.a. glenair, inc. ? 1211 air way ? glendale, ca 91201-2497 ? 818-247-6000 ? fax 818-500-9912 www.glenair.com a-4 e-mail: sales@glenair.com adapter for crimping #20 awg wire to size #23 contacts size #22 awg wire is the largest wire size that ts standard size 23 contacts. use this adapter to attach larger #20 gage wire. first, crimp wire to adapter, then crimp the adapter into the size #23 contact. adapters are made of tellurium copper alloy #1452, and are gold plated. crimp with m22520/1-01 tool and 809-138 (daniels th653) positioner. these adapters cannot be removed from connectors. .048/.040 1.2/1.0 .059 (1.5) max .031/.026 0.8/0.7) .160 (4.1) .430 (10.9) max adapter size wire size part number tool code #22-20 #20 809-093 i, k std. #23 pin #20 awg wire 809-093 #20 awg wire adapter series 80 ?mighty mouse? contacts and tools adapters, #20 power contacts rev. 03-feb-2009 #20 pin contact #20 socket contact standard size #20 contacts accept #20 to #24 awg wire. at rated test current of 7.5 amps, the maximum voltage drop is 55 millivolts. contacts are gold-plated copper alloy. socket contacts feature stainless steel hoods to protect against probe damage. approved to sae-ams-39029. contacts are bulk packaged. terminate with m22520/1-01 crimper and m22520/1-04 positioner. contact type wire size part number military part number color band tool code 1st 2nd 3rd pin #20 C #24 850-002-20-363 m39029/58-363 orange blue orange i. j socket #20 C #24 850-003-20-357 m39029/57-357 orange green violet i, j size #20 contacts, crimp termination # .518 (13.16) ref .070 (1.78) max .094 (2.39) max .048 (1.22) .046 (1.17) ? .078 (1.98) max ? c ket c ont act .531 (13.49) ref ? .041/.039 (1.04/0.99) ? ? .070 (1.78) max .094 (2.39) max .048 (1.22) .046 (1.17) 850-002-20-363 850-003-20-357
a b c d e f g h j k l m contacts tools dimensions in inches (millimeters) and are subject to change without notice. ? 2009 glenair, inc. cage code 06324 printed in u.s.a. glenair, inc. ? 1211 air way ? glendale, ca 91201-2497 ? 818-247-6000 ? fax 818-500-9912 www.glenair.com a-5 e-mail: sales@glenair.com #16 pin contact #16 socket contact standard size #16 contacts accept #16 to #20 awg wire. at rated test current of 13 amps, the maximum voltage drop is 74 millivolts. contacts are gold-plated copper alloy. socket contacts feature stainless steel hoods to protect against probe damage. approved to sae-ams-39029. contacts are bulk packaged. terminate with m22520/1-01 crimper and m22520/1-04 positioner. #12 pin contact #12 socket contact contact type wire size part number military part number color band tool code 1st 2nd 3rd pin #16 C #20 809-110 m39029/58-364 orange blue yellow i. j socket #16 C #20 809-111 m39029/57-358 orange green gray i, j ? .0635 (1.613) .0616 (1.562) .531 (13.49) ref .130 (3.30) max .103 (2.62) max .068 (1.73) .066 (1.68) ? .113 (2.87) max .518 (13.16) ref .130 (3.30) max .103 (2.62) max .068 (1.73) .066 (1.68) standard size #12 contacts accept #12 to #14 awg wire. at rated test current of 23 amps, the maximum voltage drop is 63 millivolts. contacts are gold-plated copper alloy. socket contacts feature stainless steel hoods to protect against probe damage. approved to sae as39029. contacts are bulk packaged. terminate with m22520/1-01 crimper and m22520/1-04 positioner. size #12 power contacts, crimp termination ? .095 (2.41) .093 (2.36) .531 (13.49) ref .182 (4.62) max .151 (3.84) max .102 (2.59) .098 (2.49) .182 (4.62) max .151 (3.84) max .102 (2.59) .098 (2.49) ? .161 (4.09) max .518 (13.16) ref contact type wire size part number military part number color band tool code 1st 2nd 3rd pin #12 C #14 809-112 m39029/58-365 orange blue green i, j socket #12 C #14 809-113 m39029/57-359 orange green white i, j size #16 power contacts, crimp termination #16 pi n c ont act # 1 6 s ocket c ontac t #12 pi so cke t c ontact series 80 ?mighty mouse? contacts and tools #16 power contacts, #12 power contacts
a b c d e f g h j k l m contacts tools dimensions in inches (millimeters) and are subject to change without notice. ? 2009 glenair, inc. cage code 06324 printed in u.s.a. glenair, inc. ? 1211 air way ? glendale, ca 91201-2497 ? 818-247-6000 ? fax 818-500-9912 www.glenair.com a-6 e-mail: sales@glenair.com series 80 ?mighty mouse? contacts and tools coaxial contacts size #12 coaxial contacts, crimp termination these #12 contacts accept 50 ohm and 75 ohm coaxial cable. inner contact is rated at 1 amp, the outer contact 12 amps. dwv voltage rating is 1000 vac rms sea level, 250 vac at 50,000 feet. contacts are packaged individually and shipped unassembled with instruction sheet. one contact consists of outer contact , uorocarbon dielectric, inner contact and shield crimp sleeve. inner and outer contacts are gold-plated copper alloy. approved to sae as39029. vswr rating 1.5:1 maximum up to 700 mhz. 5000 megohm insulation resistance. #12 pin contact #12 socket contact .182 (4.62) max ? .095 (2.41) .093 (2.36) .570 (14.48) max shield crimp sleeve .560 (14.22) max .182 (4.62) max shield crimp sleeve ? .161 (4.09) size #16 coaxial contacts, crimp termination these #16 contacts accept 50 ohm and 75 ohm coaxial cable. inner contact is rated at 1 amp, the outer contact 12 amps. dwv voltage rating is 800 vac rms sea level, 250 vac at 50,000 feet. contacts are packaged individually and are unassembled with instruction sheet. one contact consists of outer contact , uorocarbon dielectric, inner contact and shield crimp sleeve. inner and outer contacts are gold-plated copper alloy. approved to sae as39029. vswr rating 1.5:1 maximum up to 700 mhz. 5000 megohm insulation resistance. #16 pin contact #16 socket contact type cable size part number military part number color band tool code 1st 2nd 3rd pin rg174, rg316, rg179 809-114 m39029/76-424 yellow red yellow a, e, l, m pin rg178 809-115 m39029/76-425 yellow red green a, e, l, m socket rg174, rg316, rg179 809-116 m39029/78-432 yellow orange red a, e, l, m socket rg178 809-117 m39029/78-433 yellow orange orange a, e, l, m .560 (14.22) max .130 (3.30) max shield crimp sleeve ? .113 (2.87) max ? .0635 (1.613) .0616 (1.562) .570 (14.48) max .130 (3.30) max shield crimp sleeve type cable size part number military part number color band tool code 1st 2nd 3rd pin rg174, rg316, rg179 809-118 m39029/28-211 red brown brown a, g, n, o pin rg180 809-119 m39029/28-409 yellow black white a, g, n, o socket rg174, rg316, rg179 809-120 m39029/27-210 red brown black a, g, n, o socket rg180 809-121 m39029/27-402 yellow black red a, g, n, o #16 pin cont act #16 so cke t contact #12 pi n c ont act #12 socket cont act rev. 03-feb-2009
a b c d e f g h j k l m contacts tools dimensions in inches (millimeters) and are subject to change without notice. ? 2009 glenair, inc. cage code 06324 printed in u.s.a. glenair, inc. ? 1211 air way ? glendale, ca 91201-2497 ? 818-247-6000 ? fax 818-500-9912 www.glenair.com a-7 e-mail: sales@glenair.com size #12, 50 ohm matched impedance coaxial contacts these contacts o er improved frequency response compared to standard coaxial contacts above. vswr is 1.32:1 at 3ghz . nominal impedance is 50 ohms. insertion loss at 3ghz is 0.20 db maximum. inner contact is rated at 1 amp, the outer contact 12 amps. dwv voltage rating is 1000 vac rms sea level, 250 vac at 50,000 feet. contacts are packaged individually and shipped unassembled with instruction sheet. inner and outer contacts are gold-plated copper alloy. 5000 megohm insulation resistance. terminate crimp type coaxial center contact with hand tool 809-128 (daniels mh992). terminate cable braid to contact with 809-129 (daniels hx4) parallel action crimp tool and 809-120 (daniels y196) hex die. #12 pin contact #12 socket contact contact type cable type part number termination fig. tool code pin m17/113-rg316 852-016-01 crimp 1 b, h, p, q pin m17/152-00001(rg316ds) 852-016-02 crimp 1 b, h, p, q pin m17/93-rg178 852-016-03 crimp 1 b, f, p, q pin tflex-405 852-018 solder 2 (no tool) socket m17/113-rg316 852-015-01 crimp 3 b, h, p, q socket m17/152-00001(rg316ds) 852-015-02 crimp 3 b, h, p, q socket m17/93-rg178 852-015-03 crimp 3 b, f, p, q socket tflex-405 852-017 solder 4 (no tool) #12 pin contact #12 socket cont act figure 1 figure 3 figure 4 figure 2 .570 (14.48) max .300/.295 (7.62/7.49) .151/.148 (3.84/3.76) .033/.029 (0.83/0.74) ?.095/.093 (2.41/2.36) .182/.179 (4.62/4.55) skt to mate with .0205/.0195 (0.521/0.495) pin crimp ferrule .560 (14.22) max .289/.279 (7.34/7.09) .151/.148 (3.84/3.76) .033/.029 (0.83/0.74) .161/.158 (4.09/4.01) ?.182/.179 (4.62/4.55) ? .0205/.0195 (0.521/0.495) crimp ferrule .570 (14.48) max .300/.295 (7.62/7.49) .151/.148 (3.84/3.76) .033/.029 (0.83/0.74) ?.095/.093 (2.41/2.36) .182/.179 (4.62/4.55) skt to mate with .0205/.0195 (0.521/0.495) pin solder hole .560 (14.22) max .289/.279 (7.34/7.09) .151/.148 (3.84/3.76) .033/.029 (0.83/0.74) .161/.158 (4.09/4.01) ?.182/.179 (4.62/4. 5 ? .0205/.0195 (0.521/0.495) solder hole series 80 ?mighty mouse? contacts and tools matched impedance coaxial contacts rev. 03-feb-2009
a b c d e f g h j k l m contacts tools dimensions in inches (millimeters) and are subject to change without notice. ? 2009 glenair, inc. cage code 06324 printed in u.s.a. glenair, inc. ? 1211 air way ? glendale, ca 91201-2497 ? 818-247-6000 ? fax 818-500-9912 www.glenair.com a-8 e-mail: sales@glenair.com series 80 ?mighty mouse? contacts and tools pneumatic contacts 857-010 and 857-011 size #12 pneumatic contacts stainless steel pneumatic contacts attach to 3/32 inch (2.38) diameter tubing. socket contact has o-ring and ptfe backup washers. contacts snap into size #12 connector cavities. ideal for pitot tube connections, these pneumatic contacts are rated for 100 psi maximum air pressure. no installation tool is required. remove contacts with plastic extraction tool 809-132. contact type tube i.d. part number pin .094 (2.38) 857-011 socket .094 (2.38) 857-010 857-011 pin contact 857-010 socket contact #12 pin contact #12 socket contact .289/.279 (7.34/7.09) .85 (21.6) .033/.029 (0.83/0.74) ?.161 (4.09) max ?.182/.179 (4.62/4.54) ?.151/.148 (3.84/3.76) ?.086/.084 (2.18/2.13) ?.135/.132 (3.43/3.35) .300/.295 (7.62/7.49) .093/.095 (2.36/2.41) .050 (1.27) ?.080/.077 (2.03/1.96) .033/.029 (0.83/0.74) ?.182/.179 (4.62/4.54) ?.151/.148 (3.84/3.76) ?.135/.132 (3.43/3.35) .85 (21.6) material and finish body and cap: stainless steel, passivated o-ring: uorosilicone washers: ptfe rev. 03-feb-2009
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